Highly efficient metal scavenger and building block for environmentally friendly batteries
New polymer material scores with versatility

Ulm University

Researchers at Ulm University have developed an organic material with extraordinary properties: The novel polymer is extremely effective at recovering valuable precious metals such as gold or palladium from solutions, separating toxic semi-metals and also making batteries more environmentally friendly. The high sulphur content and the sponge-like structure of this thioorthoester polymer are unusual. The results of the project carried out as part of the POLiS (Post Lithium Storage) cluster of excellence have been published in Angewandte Chemistry Novit. This new journal only publishes outstanding work.

The special feature of the white, flaky material developed by the research group led by Professor Max von Delius from the Institute of Organic Chemistry at Ulm University is an exceptionally high sulphur content of around 50 per cent and a highly fissured surface.

"Our material is based on a reaction class not previously used in polymer chemistry - known as thioorthoester chemistry," explains von Delius. "This involves the use of molecules that are made up of one carbon and three sulphur atoms, like a tripod. This composition naturally gives the material an extremely high sulphur content and leads to a reinforced cross-linking within the polymer. This ensures high stability, insolubility in water and an extremely fragmented surface structure." While the high sulphur content was one of the researchers' goals, the porous structure, which is comparable to a natural sponge, was created more by chance during the synthesis process and turned out to be a fortunate side effect. "This large contact surface means that the sulphur atoms can bind metal ions particularly effectively," says von Delius.

One possible application is the targeted separation of so-called coinage metals such as palladium, gold and silver from solutions. In the case of palladium, which is widely used in the pharmaceutical industry and is similarly expensive to gold, the material achieves better results than the existing so-called scavengers. These are metal scavenging substances used by pharmaceutical companies, for example, to remove palladium residues from medicinal raw materials. Analyses of metal binding carried out by a team led by Professor Kerstin Leopold at the Institute of Analytical and Bioanalytical Chemistry revealed a maximum palladium binding capacity of 41.2 milligrams per gram for the thioorthoester polymer. This is almost twice as much as that of an established commercial scavenger.

The polymer is also suitable for environmental applications; for example, to remove problematic substances such as the toxic semi-metal antimony from slag in waste incineration plants. In tests, the new material absorbed up to 2.23 milligrams of antimony per gram of polymer - several times over. Up to 83 per cent of the bound substances could be released from the material again, with only a slight loss of performance after several applications. "The ability to selectively deposit certain metals is a great benefit," says Leopold.

Environmentally friendly battery with sulphur instead of metal 
The new polymer also shows promising properties as a component of modern energy storage systems. As part of the POLiS ("Post Lithium Storage") cluster of excellence, the researchers tested the material as a metal-free cathode in lithium-ion batteries. "We observed a stable capacity of around 100 mAh per gram over 1000 charge and discharge cycles. And unlike conventional cathode materials, the new polymer contains no critical metals and has a significantly lower environmental impact," reports von Delius. 
The work of the Ulm researchers was not only accepted by the prestigious journal Angewandte Chemistry International Edition, but was also upgraded to the new journal Angewandte Chemistry Novit after receiving top marks in the peer review - the first published study in this format, which only publishes articles with exceptional novelty value.

Further development planned with industrial partners
A patent application has already been filed for the newly developed material, primarily due to its outstanding properties as a selective binder for metals such as palladium and antimony. Its use as a metal-free, organic cathode in lithium batteries is also part of the patent application. The research team is currently preparing talks with potential industrial partners to further develop the process towards market maturity in various areas - from chemical product preparation to water purification and energy storage.

Further information: 
Prof. Dr Max von Delius, Institute of Organic Chemistry I, e-mail: max.vondelius(at)uni-ulm.de
Prof. Dr Kerstin Leopold, Institute of Analytical and Bioanalytical Chemistry, e-mail: kerstin.leopold(at)uni-ulm.de

Publication reference:
Jan Kraus, Andreas Gruber, Ruth Gomes, Dominic Iannitto, Kerstin Leopold, Max von Delius (2025): Thioorthoester Polymers as Sulfur-Rich Materials in Metal Scavengers and Battery Cathodes, Angewandte Chemistry Novit. DOI: https://doi.org/10.1002/anov.70000

Text: Christoph Karcher

Photo of the new "sponge-like" material (approx. one centimetre wide), before and after deposition of palladium on the porous surface
Photo of the new "sponge-like" material (approx. one centimetre wide), before and after deposition of palladium on the porous surface (Photo: Dominic Iannitto)
Illustration of the structure of the sponge-like material
The illustration shows the structure of the sponge-like material with the two applications in a battery cathode (left) and for the deposition of metal ions (right) (Illustration: Dr Johannes Richers and Dr Christoph Kühne)